By Charles Baldwin, Holger Evele, Renee Pershinsky
Advances in Porcelain tooth know-how: Ceramic Transactions quantity 211 offers a compilation of PEI Technical discussion board court cases overlaying the most recent medical and technological development in porcelain tooth know-how. Logically geared up, conscientiously chosen articles conceal subject matters starting from potency and Dense part Pumping of Porcelain teeth Powder to electronic Ceramic Printing and uncooked fabrics and effort: Their impression on Enamels industry. Advances in Porcelain teeth expertise: Ceramic Transactions quantity 211 is the one-stop source for figuring out crucial concerns in porcelain the teeth expertise.
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Additional resources for Advances in Porcelain Enamel Technology: Ceramic Transactions Volume 211 (Ceramic Transactions Series)
Smith Water Products - Johnson City Plant A discussion on the benefits of an enamel distribution system that uses bulk storage tanks and a piping system to deliver enamel slip to each spray booth instead of individual pressure pots. 60 Gallon Pressure Pots Numerous pots requiring numerous repairs and often working in an inconsistent manner. Centralized bulk handling system on one line. 33 Bulk Enamel Distribution System Company Profile - Manufacture Residential & light Commercial, Gas & Electric Water Heaters - Sizes from 20 to 119 Gallon Capacity - Located Northeast Tennessee, Foothills of the Appalachian Mountains - Approaching 6 million man-hours without a lost-time injury • Tank Plant - Fabricates internal welded, glass-lined tank - 2 Enamel Depts.
83, (No Change) - Fineness = 10-13, (No Change) - Slump = 5-1/2 to 5-3/4 (Changed, was 5-3/8 to 5-1/2 w/ pressure pots) Initial Problems / Concerns - Enamel Buildup In Lines - (Lines Flushed Nightly) - Risk of Contamination - (Happens but rarely) - Squeeze Valve Life - (Replaced w/ "pee" valve) - Pump Failure - (Rebuilt at 8-12 months) - Tranquilizer Failure - (1/5 replaced in 5 years) - Ball Valve & Pipe Wear - (Ball valves replaced often) 38 · Advances In Porcelain Enamel Technology Bulk Enamel Distribution System Conclusions: • Pressure Pots • No Longer Fill Individual Pressure Pots • No Longer Setup Individual Pressure Pots • No More Maintenance on Pressure Pots • Reduced Material Handling • Reduced Overtime • Better Material Utilization • Benefits • Improved Quality • Operators No Longer Make Constant Gun Adjustments Throughout the Day • Process Control Much Better • Smoother, More Consistent Spray • More Consistent Coating Thickness • Reduced Operating Costs • Increased Productivity • Eliminated Downtime Changing Over Pressure Pots • Reduce number of adjustments required through the day Advances in Porcelain Enamel Technology · 39 This Page Intentionally Left Blank PORCELAIN ENAMEL RECLAIM TECHNOLOGY REVIEW Mike Horton KMI Systems There are many types of enamel reclaim systems in use today.
Development of the Cold Roll RP45 Grade for Water Heater Tank Bodies Yield Stress Requirement to avoid Buckling Design Pressure, bar To avoid buckling due to internal pressure, increasing yield strength is necessary for lower thicknesses More accurate calculations are needed once a specific geometry is known Tank Design Aspect: Von Mises Stress RP45 Grade Strengthening Mechanisms 1. Grain Size Control (Fine grain microstructure): Hot Mill Coiling Temperature and Batch Annealing Cycle 2. Chemistry: Higher Phosphorus, Manganese and Silicon levels 12 · Advances In Porcelain Enamel Technology Development of the Cold Roll RP45 Grade for Water Heater Tank Bodies Obtained by rolling with specially roughened rolls at the cold mill and temper mill Surface does not require shot blasting for enamel adhesion Conclusions • To reduce the thickness of water heater tank bodies, higher yield strength material is required • By converting water heater tank bodies from hot roll steel to the higher strength cold roll RP45 product, customers can achieve: • 20% weight savings on average • Elimination of the shot blasting operation • Significant cost savings Advances in Porcelain Enamel Technology · 13 This Page Intentionally Left Blank ENERGY COST IN WASHER SYSTEMS Brian Rozdilsky KMI Systems, Inc.
Advances in Porcelain Enamel Technology: Ceramic Transactions Volume 211 (Ceramic Transactions Series) by Charles Baldwin, Holger Evele, Renee Pershinsky